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Symons cone crusher Features

Symons cone crusher Features:
Symons cone crusher technical parameter chart can be developed for use as an application tool to properly utilize the Symons cone crusher’s capabilities.
The Symons cone crusher is one component of the production line. As such, its performance is in part dependent on the proper selection and operation of feeders, conveyors, screens, supporting structure, electric motors, drive component and surge bins.

Where used, attention to the following factors will enhance Symons cone crusher capacity and performance.

1. Proper selection of crushing chamber for material to be crushed.
2. A feed grading containing proper distribution of the particle size.
3. Controlled feed rate.
4. Proper feed distribution 360° around crushing chamber.
5. Discharge conveyor sized to carry maximum crusher capacity.
6. Properly sized scalping and closed circuit screens.
7. Automation controls.
8. Adequate crusher discharge area.

Symons cone crusher structure

Symons cone crusher machine mainly consists of frame, concaves assembly, mantle assembly, spring, bowl support, and transmission.

Auxiliary parts includes electrical system, lubrication system, and hydraulic cleaning system.

PY cone crusher machine machine structure

spring cone crusher machine consists of frame, transmission device, hollow eccentric shaft, bowl-shaped bearing, crushing cone, springs and hydraulic pressure station for adjusting discharge opening.

PY cone crusher machine

PY cone crusher machine is suitable for:
spring cone crusher machine is widely used in metallurgical industry, chemical industry, phosphate industry, mining and construction, road building, etc.spring cone crusher machine is designed to crush hard and mid-hard rocks and ores, such as ironstone, limestone, grit stone , copper ore, quartz, granite, etc. The type of the crushing cavity of the cone crusher is decided by the application of the ores.

PY

Rough broken cone crusher operation and maintenance

Used as rough pieces of cone crusher also called Gyratory Crusher, Gyratory Crusher is a typical large-scale concentrator thick broken equipment. Gyratory Crusher and Jaw Crusher can be used as rough pieces of broken machinery, comparison of the two cycles crusher’s advantages are: crushing process is broken along the circular ring-shaped cavity continuous, and therefore a larger capacity, unit power consumption low, it is more stable, sheet material suitable for crushing, broken products, more uniform particle size. When the factory’s production volume, coarse crushed using a jaw crusher can not meet the production requirements, should use Gyratory Crusher. Because in the case of a tie feed particle size, the average production cycle crusher, jaw crusher than twice as large as the above. Gyratory Crusher for crushing chamber depth than the jaw crusher, crushing ratio is relatively large. Gyratory Crusher machine crushing ratio (feed port width and transferred to the smallest nesting mouth is opened the width ratio) of 6 ~ 9.5, and feed the larger particle size, the greater the machine broke. Cone Crusher crushing the actual ratio (with 80% of the feed or discharge through the sieve of the size ratio) for 4 ~ 5. Gyratory Crusher Jaw Crusher with the comparison although there are many advantages, but the aircraft complex structure, the price is higher; maintenance more difficult, the cost of repairs is higher; body high, so that plants increase the cost of basic structures.

Cone Crusher operation

Gyratory Crusher production run should pay attention to the following:
(1) whether the exception should be noted that within the percussion sound;
(2) the machine is running smoothly, and the discharge of materials into whether the flow;
(3) pump operation, each point oil flow indicator, oil temperature and oil pressure are normal.
Check whether the various parts of the following requirements: (1) the discharge of oil from the cooler the temperature is generally 45 ~ 53 ℃;
(2) back to the oil temperature is lower than 60 ℃;
(3) to the pipeline pressure of O. 08 ~ 0.1 5MPa.
Should be checked, adjust or replace the following parts:
(1) to check whether or loose fasteners and, if should be tightened;
(2) Check whether the loose and lining wear, lining wear and tear to a certain extent, the row of thicker material particle size, need to improve the dynamic cone to adjust the width of the nesting population, linings wear serious, they have to replace the fixed cone or dynamic cone liner.

Gyratory Crusher Maintenance
Gyratory Crusher use of factories and mines should be based on the nature of the materials and production requirements for regular maintenance system, regular maintenance normally takes a small repair, the repair and overhaul, its contents and maintenance cycles are as follows.
1. Minor repairs of the content and cycles
Check spindle suspension equipment, dust-proof devices, eccentric sleeve and the bevel gear, linings, drive shaft parts, the thrust disk and lubricating systems, components and replace oil. Minor repairs of the maintenance cycle is about 1 ~ 3 months.
2. To revise the content and cycles
In the repair, including minor repairs all the content; checked and, where necessary, replace the liner; to check and repair drive shaft parts, eccentric sleeve, internal and external bushings, thrust disc, suspension and electrical equipment components. In the repair of the repair cycle of about 6 to 12 months.
3. Overhaul the content and cycles
Repairs including repair of all content; to check and repair or replace the frame, beams and foundation repair. Overhaul of the maintenance cycle of about 5 years. The minor repairs, the repair and overhaul of the maintenance cycle due to the nature of different materials, when the crushing hard materials (f = 10 ~ 1 6) when the repair cycle of about 3 ~ 4 months, but broken in the hard and soft materials ( f = 1 ~ 5) When the repair kitchen can be extended to a maximum period of two years. In the repair and overhaul cycle, with the daily operation, inspection, maintenance work related to the quality. Reasonable operation and careful maintenance is to ensure normal operation of the machine and improve the operation rate of the key.

Cone crusher working principle and type

Cone Crusher broken parts are expected to block the work of two truncated cone. One is the dynamic cone , fixed on the spindle; the other, said fixed cone (outer cone), is part of the rack is put it aside for. Spindle centerline O1O and fixed-axis intersects the center line O’O at point O into β angle. Spindle hanging in the intersection of O, the lower end of the shaft inserted in the eccentric bushing. R around the bush with eccentricity O’O rotation, making dynamic cone along the cone’s inner surface for fixed partial rotation movement. Move closer to be cone place, where the material subjected to dynamic compression and bending role of the cone crusher. Deviate from the fixed cone where the material has been broken because of the role of gravity in order to taper the end of fall. Because eccentric bushing continuous rotation, moving cone also a continuous rotation, it is also broken down the process and the unloading process of the inner cone surface of a continuous set in turn.

In the broken material, due to broken power role in the dynamic friction cone generated on the surface, its direction and the dynamic cone movement in the opposite direction. Because the spindle is an active connection on the bottom, the friction torque for the O1O formed, so that moving around the cone in the O’O for partial rotation movement and also to make the rotation in the opposite direction. This rotation may promote more uniform particle size and make dynamic cone surface of the wear and tear is also uniform. Cone crusher and works by squeezing the material to exert pressure on the material between the two cone at the same time by the bending forces and the role of shear stress broken, the material has broken free discharge. Their production capacity large, low power consumption.

Cone crusher classification:

Cone crusher broken by end-use can be divided into coarse and medium crushing cone break-breaking two kinds of cone; according to the structure and function can be divided into hanging, prop shaft and vibration-type three kinds. Used as a rough broken cone crusher, also known as Gyratory Crusher, shown in Figure 3-2. Because it is expected to be disposed of a larger size blocks. Office in order to feed population to seek clemency, its action is positive home of a cone and fixed cone 2 is inverted.

Used in the crushing of the cone crusher, there are two conventional-type cone crusher, also known as the bacteria-shaped cone crusher. Its handling of the material block through the thick broken, so I do not need much feed, but requires increased discharge scope to be able to increase production, and on the broken product requires a relatively uniform particle size. Therefore, a dynamic cone and fixed cone of the two are being set. Dynamic cone shape made of dates, in the discharge near the entrance, moving, will be the same cone some distance between the parallel belts in order to ensure uniform particle size of materials discharged. Plug type cone crusher because dynamic cone surface slope less discharge when the material is rolling along a fixed cone slope. Therefore, the discharge would be inclined plane of the friction effect, but also by the cone deflection, rotation, when the centrifugal inertial force. Crushers and hence are not a free discharge and, therefore, working principle and calculation are related to coarse broken cone crusher is somewhat different.

Hydraulic Cone Crusher

Hydraulic Cone Crusher
This is a new type of cone crusher,adopting the whole hydraulic operation,is easy to operate,Owing to the use of better crushing frequency and eccentric distance,the percentage of fine graininess is much higher,and the content rate of the granularity smaller than the discharge opening on closing edge may reach 80%.As a result of handling capacity of following operating procedures is highly improved, and the comprehensive energy consumption lowered.

Feature Of Hydraulic Cone Crusher:
1.The new series of Hydraulic Cone Crusher with high-efficiency and hydraulic pressure equipment is adopted three protecting equipment such as protecting oilcan, locking oilcan and hydraulic driving oilcan. They not only protect the machinery, but could deal with troubles without disassembly the parts.
2.The equipment also can adjust the size of final material. The machinery with high dependability operated very expediently.

Cone Crusher PYD-2200

Cone Crusher PYD-2200
While Cone Crusher working, the rotation of motor winds one regular place and fastens sports of putting by belt pulley or shaft coupling, drive shaft and cone being under the compelling movement, and then make the broken taper’s broken wall close and leave the firm white wall surface sometimes, make ore assault constantly broken, pinch and crooked function and then to make ore broken. When there are nobreak matters or overloads for a certain reason, spring insurance system will be used by itself, the arrange ore mouth will be increase, unusual matter will be discharged from broken, if unusual matter block,The Cone Crusher also can use system of clears, make the arrange ore increase constantly, and then make the unusual matter out. Under the function of the spring, the arrange ore mouth will reset automatically, the machine resumes normal. The Cone Crusher has three types of rough, moderate and careful, you can choose to purchase according to your requirement.

Feature Of Cone Crusher PYD-2200:
1) High reliability
2) Flexible capacity
3) Over-loading protection
Technical Data Of Cone Crusher PYD-2200:

Type:PYD-2200
Weight (T):81.4
Power (kw):280
Outside diameter Of crushing cone (mm): 2200
Max Feeding (mm):100
The adjusting range of discharger (mm):5-15
Capacity (t/h):125-350

Cone Crusher PYZ-2200

Cone Crusher PYZ-2200

While Cone Crusher working, the rotation of motor winds one regular place and fastens sports of putting by belt pulley or shaft coupling, drive shaft and cone being under the compelling movement, and then make the broken taper’s broken wall close and leave the firm white wall surface sometimes, make ore assault constantly broken, pinch and crooked function and then to make ore broken. When there are nobreak matters or overloads for a certain reason, spring insurance system will be used by itself, the arrange ore mouth will be increase, unusual matter will be discharged from broken, if unusual matter block,The Cone Crusher also can use system of clears, make the arrange ore increase constantly, and then make the unusual matter out. Under the function of the spring, the arrange ore mouth will reset automatically, the machine resumes normal. The Cone Crusher has three types of rough, moderate and careful, you can choose to purchase according to your requirement.

Feature Of Cone Crusher PYZ-2200:

1) High reliability
2) Flexible capacity
3) Over-loading protection

Technical Data Of Cone Crusher PYZ-2200:

Type:PYZ-2200
Weight (T):80
Power (kw):260
Outside diameter Of crushing cone (mm): 2200
Max Feeding (mm):230
The adjusting range of discharger (mm):10-30
Capacity (t/h):200-580

Cone Crusher PYB-2200

Cone Crusher PYB-2200
While Cone Crusher working, the rotation of motor winds one regular place and fastens sports of putting by belt pulley or shaft coupling, drive shaft and cone being under the compelling movement, and then make the broken taper’s broken wall close and leave the firm white wall surface sometimes, make ore assault constantly broken, pinch and crooked function and then to make ore broken. When there are nobreak matters or overloads for a certain reason, spring insurance system will be used by itself, the arrange ore mouth will be increase, unusual matter will be discharged from broken, if unusual matter block,The Cone Crusher also can use system of clears, make the arrange ore increase constantly, and then make the unusual matter out. Under the function of the spring, the arrange ore mouth will reset automatically, the machine resumes normal. The Cone Crusher has three types of rough, moderate and careful, you can choose to purchase according to your requirement.

Feature Of Cone Crusher PYB-2200:
1) High reliability
2) Flexible capacity
3) Over-loading protection

Technical Data Of Cone Crusher PYB-2200:

Type:PYB-2200
Weight (T):80
Power (kw):260
Outside diameter Of crushing cone (mm): 2200
Max Feeding (mm): 300
The adjusting range of discharger (mm): 30-60
Capacity (t/h):590-1000